Complete structure of the triplex extruder 3,000 kg/h Mazbra Mazzoni Group

Complete structure of triplex bar soap extruder.

Composed of:

- Extruder for manufacturing bar soap.

Brand | manufacturer: G.Mazzoni.

Model: Triplex.

Approximate capacity: 3,000 kg/h of bar soap.

- Internal carbon steel liquid soap feeding tank with water and steam heating jacket with several connections for soap, water and steam inlet and outlet.

Approximate capacity: 2,000 liters.

Equipped with a floating float to maintain a constant level of soap in the tank, activated by means of a micro-switch to start or stop the filtration pump.

- Complete external vacuum tower.

Manufacturer | brand: Mazzoni.

Description of MAZZONI facilities:

Composed of a variable flow filtration electric pump, equipped with a speed reducer, V-belts, pulleys, base for an electric motor, and a special belt mounted on the reducer. The entire assembly is assembled on a single cast iron base with an electric motor.

A special filter for filtering liquid soap, consisting of a carbon steel container with an external steam heating jacket, quick-closing lid with screws, hinges and butterflies.

A filtration sieve made entirely of stainless steel, and a spare filtration sieve. The assembly is equipped with several unions and connections for the inlet, outlet and discharge of soap and steam.

A buffer tank for feeding liquid soap, made of carbon steel, with a water and steam heating jacket with several connections for the inlet and outlet of soap, water and steam, with an approximate capacity of 2,000 liters. Equipped with a floating float to maintain a constant level of soap in the tank, activated by means of a micro-switch to start or stop the filtration pump.

A variable flow feed pump to continuously feed the soap from the tank to the vacuum atomization tower, including a speed variator-reducer, coupling sleeve between the variator reducer and the pump, pulleys and “V” belts. All parts made of special, tempered steel.

Vacuum system consisting of a barometric column and boosters for the dryer.

Two gear pumps for soap with a capacity of 5,000 kg/h with a motor variator.

One gear pump with a capacity of 30,000 kg/h.

A dryer with a vacuum chamber, three extruders and two branches for the exit of the soap bar for cutting with a capacity of 3,000 kg/h.

A centrifugal pump for bleach, with a capacity of 10,000 kg/h.

A stainless steel tube-type temperature regulator with soap outlet and inlet cones made of the same material, and the external tube for the circulation of the heating steam made of thick carbon steel, complete with unions and fittings. All flanges are supplied with the corresponding counterflanges.

A vacuum atomization apparatus made of carbon steel, external jacket, reduction group controlling the central shaft and the scraper devices located inside the hermetrically sealed chamber with oil bath lubrication.

Central shaft supported by original SKF ball bearings, with steel scrapers and adjustment devices. With lighting and inspection windows.

Two preliminary drawing machines for working under vacuum to be paired with the atomization chamber frame made of thick steel plate and electrically welded.

Gears made of forged steel operating in an oil bath, all shafts on original SKF high-capacity bearings.

Carbon steel extrusion screw housing cylinders with a jacket for cooling water circulation, the interior of which is fitted with helical guides to direct the water in order to increase cooling by equidistribution.

Device for the first refining of soap with a sieve housing, interchangeable for dry filtration, with a multiple knife for cutting the small cylinders of soap at the outlet.

Mechanical clutch to make the machine independent of the electric motor, with electric motor.

A vacuum connection chamber between the two drawing machines, fitted with a jacket for cooling or heating water circulation, complete with lighting and inspection windows. Another drawing machine, this time with a conical head and thermostatic control for heating the extruded bar of soap.

An automatic steam pressure reducer.

A high-capacity steam jet thermocompressor to increase the vacuum in the atomisation apparatus.

Frigo-barometric group to lower the temperature of the cooling water circulating in the drawing mills, with barometric condenser, auxiliary thermo compressor, frigo-barometric evaporator, centrifugal pump with electric motor and base, bottom container for constant level, thermometers and pressure gauges.

A large-capacity steam jet thermocompressor to increase the vacuum in the atomization apparatus.

A refrigeration-barometric unit to lower the temperature of the cooling water circulating in the drawing machines, with a barometric condenser, auxiliary thermocompressor, refrigeration-barometric evaporator, centrifugal pump with electric motor and base, a constant-level bottom container, thermometers and pressure gauges.

A silicate injection unit including a dosing pump, a small stainless steel tank for feeding the solutions, a steel feeding circuit with a safety valve, a pressure regulating valve, a check valve, etc.

An automatic cutter used to automatically cut the continuous bar of soap at the drawing machine outlet into bars or tablets of the desired size and weight, formed by a special chain, it is entirely made of steel and cast iron and all the moving parts are mounted on bearings and mounted on a steel frame.

Adapted to the cutter is a bronze cylinder with a steel shaft, mounted on SKF bearings to allow the engraving of bars of different thicknesses.

Two conveyor belts for the bars of soap.

A general “pulpit” type panel, comprising the remote switches of the various electric motors installed.